We have now have full parts kits available in limited numbers. Please email me at kshaw2@andrew.cmu.edu
**For the left hand, the only changes are to the thumb assembly instructions and printing a left palm. Do not change anything else.
Prepare
Notes:
1) This is the Home pose (180 deg.) of the dynamixel, see dots on the horn. They are usually shipped this way. Make sure the parts are attached so that the motors going to the home pose
makes the hand go to the home position as in the CAD above.
2) Pay attention to the types of screws. "TAP" screws are phillips head, have a serrated edge, and come with the Dynamixel brackets. The other ones are regular hex head. M2/M3 stands for the diameter of the screw and the second number is the length.
MCP Assembly
Step 1
Start with MCP Bracket and attach H101 Horn with 4 M2 4mm screws and 4 nuts.
Step 2
Attach Idler and Horn to Motor in the upward orientation using 4 M2 4mm Tap Black screws.
Step 3
Add 6 nuts to the top of the larger S101 bracket and attach to motor using 4 long M2 8mm Tap screws.
Step 4
To the top of the MCP Bracket, add a Cable Spacer and small S102 bracket. Push 4 10mm screws through and screw them into nuts in the bracket.
Step 5
Attach a motor oriented with the top towards the MCP bracket using long M2 8mm Tap screws.
3D Model Preview:
PIP and DIP Assembly
Step 1
Attach larger S101 bracket using 4 short 4mm tap black screws screwed into the MCP side motor.
Step 2
Attach PIP motor to S101 bracket using 4 of the long M2 8mm tap screws.
Step 3
Align H101 Horn, DIP Spacer and larger S101 bracket, and put 4 M2 10mm screws through them followed by nuts inside S101.
Step 4
Attach DIP assembly to PIP motor using 4 black M2 4mm tap screws and idler.
Step 5
Attach DIP Motor to open S101 bracket using 4 of the long M2 8mm tap screws.
Step 6
Attach Fingertip to H101 Horn using 6 M2 4mm screws into 3D brass inserts. Attach Horn to open DIP motor using idler and 4 short 4mm tap black screws.
3D Model Preview:
Repeat three times to create three fingers as below:
Thumb Assembly
Step 1
Attach small S102 bracket with 8 nuts inside to the end of a motor using 4 long M2 8mm tap screws.
Step 2
Attach large S101 bracket to the horn of the motor using 4 short M2 4mm tap screws.
Step 3
Attach motor using 4 long M2 8mm tap screws to S101 bracket.
Step 4
Attach a H101 Horn to the motor using 4 M2 4mm tap screws. Then attach a motor to the horn using an idler and 4 short M2 4mm tap screws.
Step 5
Align small S102 bracket, cable spacer and H101 horn and screw them together using 4 M2 6mm screws and 4 nuts.
Step 6
Screw the finger into the S102 from Step 5 using 4 long M2 8mm tap screws. Screw a new motor into the H101 horn from Step 5 using 4 M2 4mm tap screws and an idler.
Step 7
Finally, align and screw small S101 bracket, cable spacer and fingertip using 6 M2 6mm screws. Screw assembly into motor using 4 long M2 8mm tap screws.
3D Model Preview:
For the left hand, attach the S101 in step two the opposite way around compared to the right hand thumb.
Assemble Palm and Setup Electronics
1) Attach each of the 4 fingers using (4x) M2 8mm screws.
2) Insert M3 6mm Brass Inserts (5x) with soldering iron at 250 °C into the palm. Also insert them into a mounting lid of your choice.
3) ID Motors one by one using Dynamixel Wizard. Note, the MCP side motors are 0,4,8.
4) Chain all of the motors together. If you are using the optional custom cable, connect each finger and the U2D2 to the custom cable. If not, use the Dynamixel Power Hub to improvise and connect everything together.